Group 6 - Electrical System
Generator Assembly, 24 volt, Auto-Lite - Exploded Generator Assembly, 24 volt, Delco-Remy - Exploded Generator Regulator, 24 Volt, Auto-Lite - Exploded
Starter and Switch, 24 Volt,
Auto-Lite - Exploded		 Starter, 24 Volt, Auto-Lite Exploded Starter Switch Assembly
Exploded
Distributor, 24 Volt, Auto-Lite
Exploded		 Ignition Cables - Exploded Light Switch Assembly - Exploded
Light Switch Wiring System Instrument Cluster - Exploded
Blackout Marker Light Assembly
Exploded		 Blackout Headlight - Exploded Headlight, Service Assembly
Exploded
Blackout Service Tail & Stop Lite, Left, 24 Volt - Exploded Blackout Service Tail & Stop Lite, Right, 24 Volt - Exploded Horn Button and Wiring
Exploded

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Generator Assembly, 24 volt, Auto-Lite - Exploded

A 125043 Nut, castellated, hexagon, s-fin, S, It, cd or
zn-pltd, 1/2-20NF-2		 POR
B 124545 Key, woodruff, S, alloy, plain-fin, size No. 5, 1/8 x
5/8, No. 405 or 5		 POR
C 118827 Retainer, drive end head bearing, outer POR
D 7375328 Packing, preformed, “0” ring, 1/2 ID, 5/8 OD,
0.062 thk (drive end head oil plug)		 POR
E 118823 Spacer, armature shaft, drive end POR
F 118834 SEAL, oil, drive end head bearing.. POR
G 118833 Gear, drive, oil slinger POR
H 118828 Washer, drive end head outer retainers POR
J 118829 Retainer, drive end head bearing, inner POR
K 500718 Plug, pipe, automotive, hex-socket, hdls, S, tnd-fin,
1/8-27NPT (drive end head)		 POR
L 118835 Bracket, end, drive end POR
M 119116 Packing, “0” ring, 5 1/4 OD POR
N 118803 Frame, w/field coils, assy POR
P 118894 Gasket, flat, fiber, 1 5/8 sq, 1 3/8 ID, 4 No. 10 screw
holes		 POR
Q 131966 Screw, mach, fil-hd, S, cd or zn-pltd, No. 8 (0.164)-
32NC2A x 7/16		 POR
R 118891 Elbow, 90 deg, receptacle mtg POR
S 118909 Receptacle, waterproof, box mounting, No. 22 shell,
female socket insert, one No. 12 and two No. 8 cable
contacts, assy		 POR
T 131970 Screw, mach, fil-hd, S, cd or zn-pltd, No. 8 (0.165)-
32NC-2A x 1/2		 POR
U 118807 Brush, electrical contact POR
V 118939 Screw, hex-hd, br, Sims type, No. 8-32NC x 1/4.. POR
W 118806 Bracket, end, commuter end POR
X 132119 Screw, mach, fil-hd, S, cd or zn-pltd, No. l0-
32NF-2A x 5/8		 POR
Y 132138 Screw, mach, fil-hd, S, cd or zn-pltd, No. l0-
32NF-2A x 1 1/4		 POR
Z 132110 Screw, mach, fil-hd, S, cd or zn-pltd, No. l0-32NF-2A x 7/16 POR
AA 7374886 PLATE, brush, w/brushes, springs and brush
holder, assy		 POR
BB 712128 Bearing, ball, sealed, mil-std-code 117-01715-5070 POR
CC 118812 Armature, generator, assy POR
DD 132128 Screw, mach, fil-hd, S, cd or zn-pltd, No. l0-
32NF-2A x 7/8		 POR
EE 118831 Retainer, drive end head felt washer POR
FF 118830 Washer, felt, drive end head POR
GG 712125 Bearing, ball, sealed, mil-std-code 111-01703-8438 POR
HH 118813 Thrower, oil (fib) POR
JJ 118832 Pin, oil slinger POR
KK 7375329 Packing, preformed, “0” ring, 1/2 ID, 5/8 OD,
0.062 thk (drive end head oil plug)		 POR
LL 445007 Plug, filler and drain, sq-hd, S, 1/2-20NF-2 POR
MM 501234 Packing, “0” ring, class B material (high flexibility),
1 3/8 in ID, l 5/8 OD, 1/8 in thk (drive end bearing inner
retainer)		 POR
NN 131958 Screw, mach, fil-hd, S, cd or zn-pltd, No. 8-32NC-
2A x 5/16		 POR
PP 118824 Pulley, drive POR
QQ 120384 Washer, lock, med, S, cd or zn-pltd, 1/2 in POR
RR 121224 PIN, COTTER, split, S, cd-pltd, 3/32 x 1 POR
       

Generator Assembly, 24 volt, Delco-Remy - Exploded

A 453327 Nut, lock, hex, reg, s-fin, S, 85,000 psi yield strength,
zn-dichromate-fin, 1/2-20NF-2		 POR
B 120396 Washer, plain, std, S, cd or zn-pltd, s in, 17/32 ID,
lld1 1/16OD, 3/32 thk		 POR
C 118824 Pulley, drive POR
D 453281 Screw, math, rd-hd, S, cd-pltd, No. 8 (0.164)-32NC-
2A x 5/16		 POR
E 453473 Washer, lock, ext-teeth, S, cd-dichromate-fin, No. 8
(0.164)		 POR
F 423571 Bolt, integral lock washer, hex-hd, S, cd
or zn-pltd, 3/8-16NC-2 x 1		 POR
G 120394 Washer, flat, light series, S, 3/8 in, cd or zn-pltd POR
H 801247 Brace, adjusting, belt tension POR
J A1468 Bolt, shoulder, hex-hd, S, 3/8-24 x 7/8 POR
K 120382 Washer, lock, med, S, reg, cd or zn-pltd, 3/8 in POR
L 120369 Nut, plain, hexagon, It, s-fin, S, cd or zn-pltd,
3/8-24NF-2		 POR
M 7538756 Head, drive end POR
N 546886 Packing, preformed, “O” ring, 5 in ID, 0.135 thk POR
P 7413226 Bearing, ball (SK, rad, 2 seals, 0.7874 bore, 1.8504 OD,
0.5512 width) (drive end head)		 POR
Q 118905 Plate, retaining, drive end head bearing POR
R 118886 Brush, collector, drive end head bearing, w/spring,
assy		 POR
S 119484 Armature POR
T 119485 Shoe, pole, generator coil-contact POR
U 453847 SCREW, math, fil-hd, S, zn-dichromate-fin, No. 8
(0.164)-32NC-2A x 7/16		 POR
V 453299 Washer, lock, med, S, cd-dichromate-fin, No. 8
(0.164), style No. 9, 0.296 OD		 POR
W 118909 Receptacle, waterproof, box mounting, No. 22 shell,
female socket insert, one No. 12 and two No. 8 cable
contacts, assy		 POR
X 118769 Gasket, mounting, No. 22 shell receptacle POR
Y 118891 Elbow, 90 deg, receptacle mtg POR
Z 131987 Screw, machine, fil-hd, S, cd or zn-pltd, No. 8
(0.164) 32NC-2A x 1		 POR
AA 118888 Capacitor, fixed, paper dielectric POR
BB 453308 Screw, machine, cross-recess, fl-hd, cd-dichromate-
fin, 5/16-24NF-2A x 7/8		 POR
CC 118906 PLUG, rd-hd, sltd, S, cd-pltd, 1 5/8 OD, l 3/8-12NF-2 POR
DD 118892 GASKET, annular, cop and asb, oval set, 1 3/8 ID,
1 5/8 OD, 3/32 thk 		POR
EE 119491 Plate, brush, assy POR
119493 Spring, brush POR
118899 Arm, electrical, brush POR
118914 Washer, bearing (drive end head) POR
DR-1921761 Plate, generator brush POR
FF 833799   POR
GG 131044 Washer, Lock, S, cd or zn-fin, style No. 9, 0.25
OD, No. 6 (0.138) screw size		 POR
HH 453292 Screw, machine, sltd, pan-hd, S, cd-pltd, No. 6
(0.138) 32NC-2 x K		 POR
JJ 7538757 Head POR
KK 446161 Washer, flat, It, S, cd or zn-pltd, 3/8 in POR
LL 453708 Washer, lock, It, S, cd-dichromate-fin, No. 12 (0.216) POR
MM 453307 Screw, machine, fil-hd, S, cd-dichromate-fin, No.
12 (0.216)-24NC-2 x 11/16		 POR
NN 453296 Washer, lock, med, S, cd-dichromate-fin, style
No. 9, 0.337 OD, No. 10 (0.190)		 POR
PP 453464 Screw, math, rd-hd, S, cd-dichromate-fin, No. 10
(0.190)-32NF-2A x 1/2		 POR
QQ 7538747 Bearing, ball (SR, rad, 2 seals, 0.6693 bore, 1.5748 OD,
0.639 width)		 POR
RR 546859 Packing, preformed, “O” ring, 1.599 ID, 0.135
thk		 POR
SS 118893 GASKET, ru, 1 5/8 ID, 3 1/4 OD, 1/32 thk POR
TT 118904 Plate, retaining, commutator end head bearing,
w/spring, assy		 POR
UU 453474 Washer, lock, ext-teeth, S, cd-dichromate-fin, No.
10 (0.190)		 POR
VV 453282 Screw, math, fil-hd, S, cd-pltd, No. 10 (0.190)-
24NC-2 x 3/8		 POR
WW 118912 Spacer, bearing POR
XX 818000 Wire, electrical, connecting, brush POR
YY 7413319 Nut, sp, br, No. 10-32NF-2 POR
ZZ 119544 Frame, generator field coil w/terminal bracket POR
AB 118831 Plug, pipe, slotted, hdls, br, 1/8 in POR
AC 118996 Winding, generator field, upper right POR
AD 118999 Winding, generator field, lower left. POR
AE 118997 Winding, generator field, upper left POR
AF 118998 Winding, generator field, lower right POR
AG 124545 Key, woodruff, S, alloy, plain-fin, size No. 5, 1/8 x
5/8, No. 405 or 5		 POR
AH 118915 Washer, bearing (drive end head) POR
AJ 119011 Seal, plain encased, oil and water, drive end head POR
AK 501224 Packing, “0” ring, class B material (high flexibility),
“3/32 thk, 11/16 ID (drive end head seal)		 POR
AL 118890 Collar, armature, drive end POR
       

Generator Regulator, 24 Volt, Auto-Lite - Exploded

A 118752 Cover POR
B 118786 Choke, rf POR
C 118795 Breaker, circuit, assy POR
7702646 Spring, extension, corr-res-S, 0.048 diam stk, 14 1/2
coils, 0.032 OD, 1546 lg		 POR
7702608 Nut, knurled, br, No. 10 (0.190)-48NS POR
7702665 Screw, math, br, No. l0-48NS-2 x 19/32 POR
BC1029   POR
D 118794 Regulator, current, assy POR
7702646 Spring, extension, corr-res-S, 0.048 diam stk, 14 1/2
coils, 0.032 OD, 1546 lg		 POR
7702608 Nut, knurled, br, No. 10 (0.190)-48NS POR
7702665 Screw, math, br, No. l0-48NS-2 x 19/32 POR
VRA1060A Bracket, adjusting, air gap, current and voltage
regulators		 POR
E 118724 Screw, int-teeth-lockwasher, fil-hd, No. 10 (0.190)-
32NF x 111/16		 POR
F 119478 Nut, hex, elastic stop, No. l0-32NF POR
G A9052 Connector, generator regulator series coil POR
H 118765 Plate, shield, filter terminal POR
J 118753 BRACKET, current regulator core resistor POR
K 118776 Resistor, carbon, 15 ohm POR
L 178469 Bolt, integral lock washer, rd-hd, header- 1 ea
pt, S, cd or zn-pltd, No. 10 (0.190)-32NF-2 x 3/8
type 2		 POR
M 117017 Washer, plain, 1/4 in POR
N 503342 Nut, self-locking, hexagon, br,1/4-28NF-3 POR
P 118758 Lead, assy POR
Q 118770 Rectifier, radio suppression POR
R 118766 Lead, 2 1/4 lgh POR
S 118761 Resistor, carbon, button POR
T 118760 Terminal, resistor POR
U 118759 Washer, insulating POR
V 118762 Bushing, insulating, resistor base POR
W 116090 Washer, Flat, med, br, 7/32 ID, 1/2 OD, 0.049 thk. POR
X 132923 Screw, machine, rd-hd, S, cd or zn-pltd, No. 10
(0.190)-32NF-2A x 1		 POR
Y 118763 Lead, assy POR
Z 426894 Nut, plain, hexagon, reg, s-fin, S, cd or zn-pltd,
5/16-18NC-2		 POR
AA 221177 Washer, lock, med, S, tin-pltd, 5/16 in, style No. 9,
0.059 OD		 POR
BB 118894 Gasket, flat, fiber, 1 5/8 sq, 1 3/8 ID, 4 No. 10 screw
holes		 POR
CC 118788 Receptacle, base, assy POR
DD 131966 SCREW, MACHINE, fil-hd, S, cd or zn-pltd, No. 8
(0.164)-32NC-2 x 7/16		 POR
EE 118789 Receptacle, w/cable, assy POR
FF 118756 Cushion, mounting, w/stud, assy POR
GG 118755 Lead, electrical, gnd voltage, reg 7/8 in wide, 4 in
long, 2 holes 11/32 in diam, 3 in C to C		 POR
HH 118757 Bracket, mounting, regulator POR
JJ 425581 Bold, integral lock washer, hex-hd. S, cd
or zn-pltd, 1/4-28NF-2 x 3/4		 POR
KK 444614 Plug, pipe, hex-hd, br, cd or zn-pltd, 1/8-27NPT POR
LL 118764 Base POR
MM 118772 Packing, preformed “0” ring, voltage regulator, 6 3/4
OD (24 v) (cover)		 POR
NN 424632 Bolt, integral lock washer, rd-hd, S, cd or
zn-pltd, x-28NF-2 x 546		 POR
PP 118771 Filter, radio suppression, assy POR
QQ 120628 Screw, machine, rd-hd, S, cd or zn-pltd, 1/4-
20NC-2 x 1/2		 POR
RR 118774 Nut, hex, elastic stop, No. 8-32NC POR
SS 131015 Washer, flat, med-series, S, cd or zn-pltd, 3/16 ID,
7/16 OD, 0.049 thk		 POR
TT 119479 Resistor, carbon, 400 ohm POR
UU 118754 Bracket, voltage regulator core resistor POR
VV 118793 Base, insulating POR
WW 118800 Screw, int-teeth-lockwasher, fil-hd, No. 10 (0.190)-
32NF x 11/16 (lead connection)		 POR
XX 120391 Washer, flat, medium series, S, cd or znpltd,
3/16 in		 POR
YY 132908 Screw, machine, rd-hd, S, cd or zn-pltd, No. 10
(0.190) 32NF-2A x 1/2		 POR
ZZ 118796 REGULATOR, voltage, assy POR
7702608 Nut, knurled, br, No. 10 (0.190)-48NS POR
AL-VBC-1080 Armature, voltage regulator POR
7702645 Spring, extension, corr-res-S, 0.048 diam stk, 0.302
OD, 15/16 lg		 POR
VRA1060A Bracket, adjusting, air gap, current and voltage
regulators		 POR
AB 118775 Capacitor, assy POR
AC 127651 Bolt, machine, sltd, hex-hd, S, cd or zn-pltd, 6 ea
No. 10 (0.190)-32NF-2 x 3/4		 POR
       

Starter and Switch, 24 Volt, Auto-Lite - Exploded

A 117863 Head, commutator end POR
B 117866 Packing, preformed, “0” ring, 3 1/2 OD POR
C 117858 Wick, commutator end head bearing (felt) POR
D 118298 Washer, thrust, armature POR
E 119634 Plate, w/brush and spring, assy POR
F 117861 Spring, brush holder POR
G 118802 Frame, w/field coil, assy POR
H 117845 Washer, 9/32 ID, 296 OD, 1/8 thk POR
J AL-MZ293A Bushing, insulating (terminal stud) POR
K 117871 Connector, switch to field coil POR
L 221177 Washer, lock, med, S, tin-pltd, style No. 9, 0.591
OD, 5/16 in bolt size		 POR
M 218588 Nut, plain, hexagon, br, 5/16-24NF-2 POR
N 116933 Washer, plain, 5/16 in POR
P AL-MZ3lA Washer, insulating POR
Q 118843 Armature, motor, assy POR
R 117901 Packing, preformed, “0” ring, intermediate
bearing		 POR
S 117899 Bearing, bushing type, w/seal, assy POR
T 117893 Clutch POR
U 117886 Yoke, assy (clutch) POR
V 132119 Screw, mach, fil-hd, S, cd or zn-pltd, No. l0-
32NF-2 x 5/8		 POR
W 120217 Washer, lock, med, S, cd or zn-pltd, No. 10,
0.194 ID, 0.337 OD		 POR
X 134570 Nut, plain, hexagon, br, 3/8-16NC-2 POR
Y 432646 Washer, lock, S, tin-fin, style No. 9, split helical
ring, 0.678 OD, 3/8 in bolt size		 POR
Z 117875 Washer, 25/64 ID x 11/16 x .042 thk (starter switch) POR
AA 119075 Washer, insulating, 25/64 ID, 15/16 OD, 0.125 thk POR
BB 117877 Washer, cap, 0.500 ID POR
CC 117874 Washer, neoprene, 11/32 ID, 27/32 OD, 1/8 thk POR
DD 117878 Cover, switch POR
EE 117870 Gasket, switch cover POR
FF 119076 Block, terminal switch POR
GG 117883 Spring, clutch plunger POR
HH 118956 Terminal, switch, assy POR
JJ 118844 Plunger, switch, w/blade, assy POR
KK 118956 Terminal, switch, assy POR
LL 118304 Housing, clutch and pinion, assy POR
MM 426678 Washer, lock, med, S, tin-pltd, style No. 9, 0.296
in OD, No. 8 screw size		 POR
NN 117884 Screw, set, 1/4-20NC x 13/32 (clutch shaft) POR
PP 127951 Plug, pipe, hex-hd, br, 1/4 in POR
QQ 222489 Screw set, socket, hdls, S, plain fin, sl-pt, 5/16-24NF-
3 x 3/4		 POR
RR 124920 Nut, plain, hexagon, s-fin, S, cd or zn-pltd,
5/16-24NF-2		 POR
SS 117889 Shaft, clutch POR
TT 501220 Packing, preformed, syn-ru, 3/8 ID, 1/2 OD POR
UU 106749 Key, woodruff, S, 1/8 x 1/2 POR
VV 137185 Pin, cotter, 1/8 x 1, clevis pin attaching, pltd POR
WW 118917 Lever, clutch POR
XX 118303 Spring, return, pinion shaft POR
YY 271122 Screw, machine, hex-hd, S, cd-pltd, No. 8 (0.165)
32NF-2 x 11/16		 POR
ZZ 426678 Washer, lock, med, S, tin-pltd, style No. 9, 0.296
in OD, No. 8 screw size		 POR
AB 546942 Packing, preformed, “0” ring, 1 1/2 OD POR
AC 117898 Shaft, pinion, assy POR
AD 133482 Screw, mach, A-hd, S, cd or zn-pltd, No. 8 (0.165)-
32NC-2 x 3/8		 POR
AE 118842 Brush set POR
AF 131970 Screw, mach, fil-hd, S, cd or zn-pltd, No. 8 (0.165)-
32NC-2A x 1/2		 POR
       

Starter, 24 Volt, Auto-Lite Exploded
A 8328135 Head, commutator end POR
B MCSI034S Brush POR
C 119634 Plate, w/brush and spring, assy POR
D 117884 Screw, set, 1/4-20NC x 13/32 POR
E 546875 Packing, preformed, “0” ring, 3 3/8 ID, 3 7/8OD POR
F MCS1034S Brush POR
G 119632 Frame, w/field coils, assy POR
H 119643 Nut, hex, cop or br, 3/8-16NC-2 POR
J 432646 Washer, lock, S, tin-fin, style No. 9, split helical
ring, 0.678 OD, 3/8 in bolt size		 POR
K 119612 Connector, switch to field coil POR
L 119637 Switch, assy POR
M l17904 Screw, math, fil-hd, S, cd-pltd, No. 10 (0.190)-32NF
x 7/16		 POR
N 431680 Washer, lock, reg, med, S, tnd, cd or zn-pltd,
No. 10		 POR
P 109455 Washer, thrust, armature, commutator end POR
Q 119596 Washer, thrust, armature, commutator end POR
R 119636 Armature, assy POR
S 118645 Clutch, starter, assy POR
T 119647 Yoke, assy (clutch) POR
U 119629 Retainer, snap ring POR
V 119630 Ring, snap retn, S, cd-pltd POR
W 119611 Washer, thrust, armature, drive end POR
X 119649 Housing, drive pinion POR
Y 119627 Retainer, shifting yoke shaft POR
Z 426678 Washer, lock, med, S, tin-pltd, style No. 9, 0.29f
OD, No. 8 screw size		 POR
AA 119829 Screw, machine, FIL-HD, S, cd-pltd, No. 8
(0.165)-32NC x 3/16		 POR
BB 501220 Packing, preformed, syn-ru, 3/8 ID, 1/2 OD POR
CC 119631 Bearing, bushing type, bz POR
DD 119628 Shaft, shifting yoke POR
EE 119766 Screw, cap, hex-hd, S, cd-pltd, 5/16-24NF-2 x 11/18 POR
FF 124920 Nut, plain, hexagon, s-fin, S, cd or zn-pltd,
5 5/16-24NF-2		 POR
GG 120252 LEVER, shifting yoke shaft POR
HH 137185 Pin, cotter, 1/8 x 1, clevis pin attaching, pltd POR
JJ 106749 Key, woodruff, S, 1/8 x 1/2 POR
KK 271122 Screw, machine, hex-hd, S, cd-pltd, No. 8 (0.165)
32NF-2 x 11/16		 POR
LL 133482 Srew, mach, A-hd, S, cd or zn-pltd, No. 8 (0.165)-
32NC-2 x 3/8		 POR
MM 117858 Wick, commutator end head bearing (felt) POR
NN 131970 Screw, mach, fil-hd, S, cd or zn-pltd, No. 8 (0.165)-
32NC-2A x 1/2		 POR
       

Starter Switch Assembly -Exploded

A 134570 Nut, plain, hexagon, br, 3/8 16NC-2 POR
B 432646 Washer, lock, S, tin-fin, style No. 9, split helical
ring, 0.678 OD, 3/8 in bolt size		 POR
C 119643 Nut, hex, cop or br, 5/8-16NC-2 POR
D 446548 Washer, flat, plain, S, cd or zn-pltd, 3/8 ID, 3/4
OD, 0.065 thk		 POR
E 119620 Bushing (terminal stud) POR
F 119618 Retainer, S, cd-pltd, 0.502 ID, 0.792 OD, 0.080 thk
(terminal stud gasket)		 POR
G 119622 Gasket, terminal stud POR</